Automated Sorting System
Consumer Products Soft Goods Company
Challenges
- Existing sortation system was outdated and problematic.
- Customer needed a new sortation system installed to meet the demands of their growing distribution operation.
- We needed to install new system and commission it in a very short period of time to avoid any impact on distribution.
Goal
- Install an automated sorter around the old sortation system.
- Provide support, implementation and startup support then remove the existing sorter.
- Complete project over a weekend and make the new sorter functional on Monday morning.
Solutions
- Installed the automated sorter allowing the controls personnel time to test and start on schedule.
- Once the changeover was approved, we provided a large team to shut down the system on Friday night and cut in the feed to the automated sorter.
- We tested the new system over the weekend. It was up and running for Monday morning production.
Successes
- New sorter was installed and functional on schedule and on budget.
- Our team stayed onsite to support the customer and optimize the distribution levels.
- Customer met the upcoming season distribution schedule requirements.
- Provided extra measures to keep areas safe and accessible during installation and cut in operations.